Author Topic: Valve Adjustment Problem  (Read 26109 times)

113gray

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Valve Adjustment Problem
« on: July 22, 2006, 17:57:56 »
In measuring my clearances today, one intake seems too tight & at least 5 exhaust seem too loose using .003" & .007" respectively. However, when I tried to loosen or tighten the adjusting 14 mm hex nuts for correction, it seems to require excessive torque to move these bolts - so much so, that I'm worried about rounding them off or even breaking them. I can use a breaker bar, but this seems even more excessive, way more force than I would expect necessary. I am using a 14 mm crowfoot & this makes me a little nervous also. Before I get into trouble, I thought I'd better ask for some advice. Thanks, -JP- '66 230SL

JimVillers

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Re: Valve Adjustment Problem
« Reply #1 on: July 22, 2006, 18:34:46 »
JP .... The "crow-foot" is not strong enough.  You need to buy the special tool for adjusting the valves.  You will most likely bend open the crow-foot before moving the adjuster.  Here is an image:

Jim Villers
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Naj ✝︎

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Re: Valve Adjustment Problem
« Reply #2 on: July 22, 2006, 18:36:57 »
On such adjusters, I removed the rocker finger and used a hex (not bi-hex) socket to move the adjuster in the required direction before reinstalling the rocker.
Bit of trial and error required....

naj

68 280SL
68 280SL

JimVillers

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Re: Valve Adjustment Problem
« Reply #3 on: July 22, 2006, 18:44:36 »
A better picture of the required tool (about $80-100).


Jim Villers
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lurtch

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Re: Valve Adjustment Problem
« Reply #4 on: July 22, 2006, 18:57:01 »
- - one more thing JP,
Be sure and check the camlobe for scuffing on the one that was running too tight. Several of mine were damaged beyond repair.  Larry in CA

Download Attachment: cam-scuffing-1.jpg
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Larry Hemstreet  in  N. Cal.

1966  230SL  Met. Anthracite w/ Maroon leather
1981  300TDT (Concours, 86K w/ GETRAG 5sp)
1982  300TDT (rough and rusty)
1986  560SEC (totaled)
1991  300TE (gifted)
1998  E320 (sold)
2004  E320 wagon (gifted)
2008  CLK550 cabriolet

ja17

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Re: Valve Adjustment Problem
« Reply #5 on: July 22, 2006, 20:19:34 »
Hello Jim P,

Naj and Jim V are right on target. The factory tool is a must. The jaws on it are deeper than a standard crows foot. You can use a breaker bar with it. If you still have problems, use naj's suggestion and remove the rocker arm and use a six point socket on it. Once the ball stud adjuster is broken loose you can re-install the rocker arm and the adjuster tool should work.

This is not uncommon on engines left without a valve adjustment for many miles. Things get stuck. It is a good idea to loosen the radiator cap and re-torque the head before beginning the procedure if it has not been done in a while.

On your valve adjustment, I like to insert the feeler guage and turn  the adjuster until the feeler gauge is locked in place , then I loosen the ball stud adjuster until the feller gauge can be removed with slight drag. Good luck!

Joe Alexander
Blacklick, Ohio
« Last Edit: July 22, 2006, 20:21:13 by ja17 »
Joe Alexander
Blacklick, Ohio
1969 Dark Olive 280SL
2002 ML55 AMG (tow vehicle)
2002 SLK32 AMG (350 hp)
1982 300TD Wagon turbo 4spd.
1963 404 Mercedes Unimog (Swedish Army)
1989 flu419 Mercedes Unimog (US Army)
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1974 450SLC Rally
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113gray

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Re: Valve Adjustment Problem
« Reply #6 on: July 23, 2006, 06:13:27 »
WOW! Where else on earth can you post your problem in the late PM & get 100% expert answers -with pictures- before 8 AM the following morning, a Sunday? Our group is just a wonderful resource. To Joe A., yes, I did retorque the headbolts (hot/radiator cap off) before attempting the valve adjustment. Thanks to all,   Jim Pancoast

rogerh113

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Re: Valve Adjustment Problem
« Reply #7 on: July 23, 2006, 18:34:27 »
Hello,

Sounds like an essential tool (I was just waiting for my regular crow's foot to round off one of the adjusting nuts).  Is Hazet the recommended brand and does anyone have a part number??  Also, is there a suggested vendor that carries these?

Thanks -- Roger
1966 230SL black 4 speed (250 low compression engine)

erickmarciano

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Re: Valve Adjustment Problem
« Reply #8 on: July 23, 2006, 19:53:17 »
what is the procedure to retorque the head?
thanks

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psmith

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Re: Valve Adjustment Problem
« Reply #9 on: July 24, 2006, 01:04:30 »
Hey Roger,

If you find one, maybe that's something several of us Nor-Cal guys could go in together on.

Pete S.

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Re: Valve Adjustment Problem
« Reply #10 on: July 24, 2006, 03:25:47 »
Hazet Tappet adjustment crow-foots:

14mm    2770-2
17mm    2770-3

naj

68 280SL
68 280SL

Ben

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Re: Valve Adjustment Problem
« Reply #11 on: July 24, 2006, 05:12:26 »
I just did this on my 280SE, every one of the adjusters was extremely tight, I had to remove each rocker and adjust a refit, very tight !!

Regards,
Ben in Ireland.
'64 230SL 4sp.

113gray

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Re: Valve Adjustment Problem
« Reply #12 on: July 24, 2006, 07:44:35 »
Eric, For RE-torquing, the head bolts: a) engine should be @ operating temp; b) loosen each bolt individually +/- 1/2 turn, re-tightern to specs (I used 70 ft-lbs) & then go to the next bolt in sequence. (Don't loosen all at once.)c) Start with the middle pair & work out. #1 is the DS middle bolt, #2 the PS, #3 DS in front of the middle pair, #4 PS, #5 DS just aft of mid pair, #6 PS, ----etc. There are 14 in all. The 4 smaller bolts on the front are tightened manually by "feel", and are do not require the degree of torque/precision of the other 14 (I think). The BBB, Haynes & TDM have good diagrams.  d) Note that torquing the bolts when installing the head is a different process.     -JP-
« Last Edit: July 24, 2006, 07:46:38 by 113gray »

rogerh113

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Re: Valve Adjustment Problem
« Reply #13 on: July 24, 2006, 09:04:57 »
Hi Pete,

Maybe a good idea if it can be kept track of...  essential tool that you only need very occasionally (and can be planned ahead).  

I have every confidence I can find one.

Roger
1966 230SL black 4 speed (250 low compression engine)

rogerh113

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Re: Valve Adjustment Problem
« Reply #14 on: July 24, 2006, 15:52:53 »
Thanks for the part numbers.  Are the adjustment nuts 14mm or 17mm???   It's super hot in the garage due to the weather here, so I am avoiding a quick visit under the valve cover if at all possible......

Thanks -- Roger
1966 230SL black 4 speed (250 low compression engine)

Cees Klumper

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Re: Valve Adjustment Problem
« Reply #15 on: July 24, 2006, 15:58:29 »
The 14 mm is for the 230 SL, 17 mm for the 280 SL (and possibly the 250 SL)

I found that even with the Hazet tool, it can still round off the adjusters. If that is at all at risk, remove the rocker arm and use the 6-point socket. There are handy tools for removing the rocker arms, otherwise it can be done with a large screwdriver to depress the valve spring.

Cees ("Case") Klumper in Amsterdam
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rogerh113

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Re: Valve Adjustment Problem
« Reply #16 on: July 24, 2006, 16:48:16 »
Thanks Cees.  Sounds like the most practical approach is for me to learn how to remove a rocker arm..... shouldn't be too tough.

Regards -- Roger
1966 230SL black 4 speed (250 low compression engine)

enochbell

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Re: Valve Adjustment Problem
« Reply #17 on: July 24, 2006, 16:48:36 »
JP,

Take heed, especially of Cees' post.  That 14mm Hazet will still round the ball stud in a Pagoda minute, especially if the studs have been idle for a while.  The rockers come off easily if you have a spring tool, I got an inexpensive one and it works just fine.  You can then "crack" the studs with a deep socket and they will adjust with the Hazet upon reassembly.  If you have already screwed it up, let me know.  I have a few extra ball studs I bought on my first (painful) try at this.

Best,

g

'64 230sl, fully sorted out...ooops, spoke too soon

rogerh113

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Re: Valve Adjustment Problem
« Reply #18 on: July 24, 2006, 19:33:52 »
Hi,

What does this inexpensive spring tool look like, and where did you get it??  Sounds like using a regular crows-foot after loosening may still round out the bolt??  

I have a 2.5 liter low compression engine, so it seems like I will have to open up the valve cover to find out what's in there......

Thanks -- Roger
1966 230SL black 4 speed (250 low compression engine)

rwmastel

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Re: Valve Adjustment Problem
« Reply #19 on: July 24, 2006, 20:36:24 »
quote:
Originally posted by rogerh113

I have every confidence I can find one.
http://samstagsales.com/

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enochbell

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Re: Valve Adjustment Problem
« Reply #20 on: July 25, 2006, 04:32:26 »
Roger,

I picked up up the spring compresser from Napa, it is a "universal" for OH cam engines.  I recall it was about $30.  And yes, the crow foot will round the shoulders for sure.  BTW, the ball stud has a remarkably simple way of keeping it's tension.  There are actually 2 sets of threads on the bottom of the stud, the first (bottom) will screw in to the head with about the effort of a spark plug but then you get to the second set (top) that are machined just a tad off of the first set.  Same pitch, just a hair off from the first set, and enough to create the constant (and very high) friction that keeps the ball stud from moving.

Best,

g

'64 230sl, fully sorted out...ooops, spoke too soon

lurtch

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Re: Valve Adjustment Problem
« Reply #21 on: July 25, 2006, 17:45:49 »
Being frugal to a fault - - - I refused to buy a tool I would only use once every couple of years so I came up with a better idea. The photos illustate the use of a special tool I made to facilitate the valve adjusting operation.

By slipping the rocker arm out of the way you can make the fine adjustment on the ball stud by using a 1/2 in drive deep socket instead of the HAZET tool. Then just compress the valve spring, slip it back in between the forks of this tool,  and recheck your adjustment.

For what it's worth - - Larry in CA

Download Attachment: rocker-arm-insertion.jpg
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Download Attachment: spring-compression-tool.jpg
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Download Attachment: tool-close-up.jpg
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Larry Hemstreet  in  N. Cal.

1966  230SL  Met. Anthracite w/ Maroon leather
1981  300TDT (Concours, 86K w/ GETRAG 5sp)
1982  300TDT (rough and rusty)
1986  560SEC (totaled)
1991  300TE (gifted)
1998  E320 (sold)
2004  E320 wagon (gifted)
2008  CLK550 cabriolet

psmith

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Re: Valve Adjustment Problem
« Reply #22 on: July 26, 2006, 01:08:33 »
Hi Larry,

It sounds like Roger and some of the rest of us need to come over for a demonstration of your valve adjustment tool!

Pete S.

Ben

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Re: Valve Adjustment Problem
« Reply #23 on: July 26, 2006, 03:13:00 »
I just use a long screwdriver, engine is in the car so less room, but it only takes about 3 seconds to remove a rocker !

Question; If you have to adjust the valves because you have excess clearance, you are therefore "loosening" the adjuster. Is there a risk of opening the wrong threads i.e the part the adjuster screws into ? Will it come out of the head ?

Regards,
Ben in Ireland.
'64 230SL 4sp.

ja17

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Re: Valve Adjustment Problem
« Reply #24 on: July 26, 2006, 06:13:17 »
Hello Ben,

The chance of the base coming loose is very unlikely.  I have seen cases where the ball stud threads become loose and replacement of the ball stud is needed. Sometimes these "ball studs" wear forming a crown on their tops. If badly "crowned" the crown  should be ground off or the ball stud replaced.

Joe Alexander
Blacklick, Ohio
Joe Alexander
Blacklick, Ohio
1969 Dark Olive 280SL
2002 ML55 AMG (tow vehicle)
2002 SLK32 AMG (350 hp)
1982 300TD Wagon turbo 4spd.
1963 404 Mercedes Unimog (Swedish Army)
1989 flu419 Mercedes Unimog (US Army)
1998 E430
1974 450SLC Rally
1965 220SE Finback