Author Topic: Starting aid simple low cost power monitor  (Read 1104 times)

rosch

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Starting aid simple low cost power monitor
« on: June 30, 2022, 05:54:02 »
After having some ( intermittent) issues with  my 3rd version starting aids   I decided to make a simple checking tool  for quick testing purposes that is dirt cheap.
Objective was  to monitor the electrical power supply and/or activation of the different components in one glance instead of repeatedly using testlights or voltmeters at all individual components.
In my case it made troubleshooting a lot easier....

This is what you  need :

- LED's
- Resistors ( I used 560 Ohms)
- Optional : a piece of PC board
- Wires ( tip : make them long enough  in order to have your tool visible from the inside of your car when starting) 
- Banana jacks
- Crocodile clips
- small plastic box

The schematic diagram and photo's are attached. You can make as many testing channels as desired.
It is not limited to testing starting aids , but can also be used for testing   i.e. wiring harnesses  and other electrical components if desired.

NOTE 1 : Using the tool gives you an insight of  electrical issues only. Not mechanical i.e. a clogged CSV !
NOTE 2 : Check that "channels" 1-4 have a different polarity than 5-6 ! !
Channels 1-4 are used to check the +12 V  Voltage at components, 5-6 the ground (-) Voltage.
NOTE 3 : channel hook-ups are suggestions only


Tip : use  banana jacks at the wire ends , it makes your tool more versatile:
One: they fit in the contacts of the relay connectors  for an easy wiring harness check if needed
Two : when used with the crocodile clips you can  clip 'm anywhere

Have fun and good luck with troubleshooting !
« Last Edit: June 30, 2022, 09:47:31 by rosch »

Cees Klumper

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Re: Starting aid simple low cost power monitor
« Reply #1 on: June 30, 2022, 14:16:33 »
Hey Rosch - this looks great, I will attempt to make this testing device, thanks very much for the initiative!
Cees Klumper
1969 Mercedes 280 SL automatic
1968 Ford Mustang 302 V8
1961 Alfa Romeo Giulietta Sprint Coupe 1600
1962 FIAT 1500S OSCA convertible
1972 Lancia Fulvia Coupe 1.3
1983 Porsche 944 2.5
1990 Ford Bronco II

Leester

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Re: Starting aid simple low cost power monitor
« Reply #2 on: June 30, 2022, 17:14:39 »
Great device and creativity! Thanks for sharing.   Lee
Lee Backus
1963 220SE Cabriolet
1970 280SL (reassembling - hopefully soon)
1978 450SL (disassembled for paint)
1985 500SEC