Pagoda SL Group

W113 Pagoda SL Group => Drive train, fuel, suspension, steering & brakes => Topic started by: colin evans on May 03, 2024, 11:42:09

Title: Head Gasket Issues
Post by: colin evans on May 03, 2024, 11:42:09
Hi All
I haven't posted on here for a very long time as my 280SL has behaved itself for a few years! I need some help now as I am stumped, I will lay out all the details of what has happened.
I started the car one day and it hydraulicked quite sharply, then started ok. I was only fettling it so didn't drive it out that day. Next time out, I got a mile down the road and the temp gauge kept rising (it always settled at 180 before). I turned around and made it home in 5 mins but with a very hot engine. It was smoking white a little, but it always had done that a bit. I assumed it was the head gasket gone.
I stripped it down and had the head skimmed by a reliable local business and I fitted a new gasket (it took 2 attempts as the supplier sent the wrong one first time and stupidly I didn't notice until it was back together and water started coming out of the plug holes when I refilled the coolant. I got the correct gasket and torqued the head to 65 ft lb cold with new bolts. I never measured the head as my car is a genuine 50,000 miler and I made the assumption that it hadn't been done before.
It still smoked white more than I expected, but I drove around 10 miles fine with no overheating issues, although it seemed harder to start, which I put down to timing, I had somehow messed up the distributor position and had a big misfire on the first start up attempt. Once I corrected this it started and ran ok.
A couple of weeks later I took it to the local Merc garage around 8 miles away for MOT and to check the timing, which they adjusted. It ran ok on the way home but didn't idle as evenly as before and it white smoked at idle. By the time I got back there were clouds of white smoke at idle. I waited a couple of days and tried some K seal as a desperate measure but that seemed to be ineffective. I drove it down the road yesterday and noticed a loss of power, quite severe. I took the rocker cover off and there was mayonnaise everywhere. I retorqued the head to 80 ft lb warm after reading this forum but it when I started it back up it struggled to run and still smoked.
My thoughts are (and I am only an enthusiast not in any way a mechanic so please go easy on me!)
-Head was skimmed before so it is now under the minimum measurement
-Cracked head
-Cracked block
Is there anything else I should consider before I strip it down again to investigate? I did read somewhere that a porous inlet manifold could create the same symptoms, but it seems unlikely? My car is a manual.
Many thanks in advance for any advice!
Colin
Title: Re: Head Gasket Issues
Post by: Pinder on May 03, 2024, 11:54:39
I think when you put the new head on you should have had it torqued down to 80lbs. its possible that water made it passed the new gasket as it was not on tight enough. also maybe have the head checked for cracks etc.  :(Im not an expert so lets see what the rest have to say on this).

Regards
Title: Re: Head Gasket Issues
Post by: merrill on May 03, 2024, 15:29:32
i had a weeping head gasket issue.

purchased a new head gasket and some copper spray from metric motors.
pulled the head, cleaned the surfaces, sprayed the copper on the surfaces re installed and no issues since.
Title: Re: Head Gasket Issues
Post by: Cees Klumper on May 03, 2024, 16:33:12
The 'mayonnaise everywhere' is especially concerning, given you drove it such short distances since putting the head back on. And of course the white smoke. I would remove the head again and have it tested for cracks, unless upon removal it is clear that the new gasket failed. Best of luck with the repair.
Title: Re: Head Gasket Issues
Post by: colin evans on May 03, 2024, 18:08:35
Thanks guys. For reference if I look at fitting another gasket, what should I torque it down to cold? I used 65 ft lb as per the Haynes manual.
Thanks
Colin
Title: Re: Head Gasket Issues
Post by: Pinder on May 04, 2024, 01:36:45
Colin  check the Haynes manual again for the 280sl not the 230 sl spec.  I took a Quick Look . I think hot engine it’s 80lbs and cold 72lbs. I think you have a 280sl?

Regards

 Pinder
Title: Re: Head Gasket Issues
Post by: Pinder on May 04, 2024, 01:41:51
Here is a photo of the Haynes manual I have from 1977
Title: Re: Head Gasket Issues
Post by: Cees Klumper on May 04, 2024, 02:26:33
The head needs to be torqued down in 3 successive stages and in a specific pattern.
Title: Re: Head Gasket Issues
Post by: ja17 on May 04, 2024, 05:59:58
Check the compression in all cylinders before you take the head gasket off again. Remove the plugs and spin the engine with the starter first to expel any water from the cylinders before the compression check. Your compression readings could give you a clue to where your problem is located. You might have a crack somewhere so try to find the cause and location of the failure or you might be wasting your time again. Head bolt torque on a M130 engine should be 80 ft/lbs. in three stages. After first warm-up re-torque the head to 80ft/lbs (warm engine). Re-torque the head again after 500 miles (warm engine). I also use the copper gasket spray. Replacement of the head bolts is not required on the M130 engines that do not have stretch style bolts like later Mercedes engines. Also realize that the blown head gasket allows engine coolant into the combustion chamber which then fills your exhaust system with engine coolant. As the exhaust heats up the coolant in the exhaust, white smoke will return for a considerable amount of time. Eventually the problem lessens and then disappears, as long as everything else is ok. You may need to change the oil twice to purge the water out of your engine or you risk damaging the engine bearings from circulating all the water through your engine.
Title: Re: Head Gasket Issues
Post by: colin evans on May 04, 2024, 14:20:21
Thanks, will do. This is definitely new contamination and the power is well down so something is not right.
Title: Re: Head Gasket Issues
Post by: MikeSimon on May 05, 2024, 17:14:02
Really stupid question (maybe): You are aware of the fact that there are two different head gaskets for the M130 2.8L engine?
Title: Re: Head Gasket Issues
Post by: colin evans on May 07, 2024, 07:52:31
Hi Mike, thanks yes I found this out when the SL shop sent me the wrong one. I stupidly didn’t notice until I started refilling the cooling system and water poured out of the plug holes. Head straight back off and waited for correct gasket to be sent out!
Title: Re: Head Gasket Issues
Post by: colin evans on May 07, 2024, 14:32:35
Joe, what would you expect compression readings to be?  Mine are;
1 105
2 107
3 106
4 98
5 107
6 107
So pretty even except 4 and that’s within the 10% rule, but not sure what the expected figures would be?
Cheers, Colin.
Title: Re: Head Gasket Issues
Post by: Cees Klumper on May 07, 2024, 15:39:16
The tech manual lists values starting at a minimum of 120 and up to 175 psi compression ...
Title: Re: Head Gasket Issues
Post by: Benz Dr. on May 07, 2024, 19:58:03
Those are some low compression readings. I would be surprised if it would barely start and run.

Title: Re: Head Gasket Issues
Post by: colin evans on May 07, 2024, 21:08:09
Ok thanks. Guess I’ll have to strip it down again and get the head crack tested, as I am still none the wiser.
Title: Re: Head Gasket Issues
Post by: colin evans on May 31, 2024, 13:53:19
Hi All
So I pulled the head off again, and whilst nothing immediately jumps out at me I am not sure about the quality of the gasket. This one came from the SL shop (I am in the UK) and was by Elring, I am told that the Mercedes version is no longer made. Does anyone know if there is a better quality option? In same places the metal part of the gasket is literally right on the combustion chamber, and in the close up pic it looks like it has distorted on the edge of the chamber. I also have some questions about valve stem seals but I'll start a new topic for that.
Thanks in advance.
Colin
Title: Re: Head Gasket Issues
Post by: MikeSimon on June 01, 2024, 21:06:09
Mercedes did not make and does not make head gaskets. Elring was/is an original equipment supplier. Elring aftermarket head gaskets are released by Mercedes Benz and should be fine.
Title: Re: Head Gasket Issues
Post by: merrill on June 02, 2024, 18:17:44
when you re torque the head gasket (after 500 miles I think) 

before you start the re torque process.
1. loosen / remove spark plugs
2. remove coolant tank cap.
3. I recommend pulling the lower radiator hose

follow the re torque process exactly

good luck!
Title: Re: Head Gasket Issues
Post by: colin evans on June 03, 2024, 11:39:48
Thanks, just taken the head and inlet manifold to the machine shop for pressure testing. Fingers crossed.
Can anyone tell me the torque setting for the smaller head bolts at the front (2 external and 2 in chain aperture)?
Thanks
Title: Re: Head Gasket Issues
Post by: merrill on June 03, 2024, 17:52:55
hi
if you search the forums you will find the answer.

when i replaced the head gasket on my car it just tightened them by hand. 
Title: Re: Head Gasket Issues
Post by: Dave H on June 03, 2024, 19:32:51
Hi Colin , I’m up in Yorkshire and laughing to myself as I’ve currently got the same troubles.
Rebuilt engine running beautifully until a week ago then lots of white smoke , white smoke very dense as I have the Evan’s waterless coolant in and a tiny bit of that  from a leaking head gasket into the cylinder causes thick white smoke is the downside.
Nothing to loose I torqued to 90 lb ft  last week hoping to stem it but to no avail. Replaced the head gasket yesterday and after work tonight just spent an hour fitting the awkward exhaust manifolds, I hate this part ..Hopefully a few hours each night after work and I’ll know if it’s worked or I’ll be looking for another cylinder head. The intention was to have the head skimmed again as around the water ports still show some signs of corrosion but on measuring it is allready at 93mm so unable to do so.The leak actually wasn’t bad, I was loosing next to no coolant and no overheating, just lots of dense white exhaust caused by what I believe to be the waterless coolant. Like you I had an Elring head gasket and replaced it with another Elring, hardly any evidence that it was leaking on inspection?
The head could be cracked like yours but I’ll soon know later this week if the dense white smoke has stopped or I’ll of wasted a few days for nothing. Best of luck , I’ll be following your progress with interest mate .
Regards .
Dave .
Title: Re: Head Gasket Issues
Post by: ja17 on June 05, 2024, 05:31:04
Colin, check your compression gauge, they can give you a false reading when they ingest carbon from the engine.
Title: Re: Head Gasket Issues
Post by: colin evans on June 05, 2024, 09:07:56
Joe and Dave, thanks.
Dave, did you mean 83mm? I think the min is 84mm, mine is nearer 85mm. Sounds like we have a similar issue. Just had a call from the machine shop, the head pressure tested fine so good news. I had the inlet manifold tested too and that is also fine. I have filled the block and levelled the car as best I could and after 10 days lost only a couple of mm of coolant, which may well be evaporation. I cleaned the bores and left them dry for a couple of hours to see if any rust marks appeared, but nothing. Checked the block face and it is straight. So all still a bit of a mystery, although bearing in mind this all started with a brief hydro lock I am still nervous. Hopefully it was something simple like some debris in the bolt holes (I did blow them out) or the torque wrench needing re-calibrating (I'll check that). I can't put it back until together until I track down a new gasket as SL shop are now out of stock until end of June, the one they sent me yesterday was bent in half.
Joe, to save me searching can you remember the torque setting for the four smaller front head bolts?
Cheers, Colin.
Title: Re: Head Gasket Issues
Post by: Dave H on June 06, 2024, 07:16:39
Hi Colin
Hopefully we both just have failed head gaskets, i had hoped my old head gasket would give some indication of this but nothing stood out ?. Only the dense white exhaust for me , no mayonnaise or drop in coolant either, a racing colleague pointed out the dense white exhaust was due to the Evans waterless coolant getting into the cylinder as it smokes like hell he said.
I only ran it a few miles home when it started so should be no lasting damage. 
In the winter i will source a new cylinder head as even after skimming last time the water ports still show some corrosion around them and this worry's me. Given more time i would of had the head pressure tested but i have a couple of shows to attend with the car in the next few weeks so needed a quick turnaround, had it been winter i would of investigated further.
The 83mm is genuine so possibly the higher compression this might cause and the fact that i omitted to do a 500m re-torque of the head bolts since rebuild may be factors in my case ? I will know on Saturday when i fire her back up.

 
Title: Re: Head Gasket Issues
Post by: colin evans on June 06, 2024, 07:48:40
Good luck Dave, let me know how it goes.
Title: Re: Head Gasket Issues
Post by: Benz Dr. on June 06, 2024, 17:10:18
No need to drain coolant while you re-torque the head. Do each head bolt one at a time and you should be fine.

We have any corrosion around water ports welded with aluminum and then the head can be milled flat. A head gasket needs to compress against a solid base so that the head and block will form a flat surface by which the gasket can seal. This is where leaks occur.
Title: Re: Head Gasket Issues
Post by: Pagodateil on June 06, 2024, 22:44:10
Hello I think the problem is the head cylinder there is to type of them one goes on the cylinder casing with two little hole per cylinder and the other have none in order to solve this problem I bloked this two holes with some plug
Title: Re: Head Gasket Issues
Post by: Dave H on June 07, 2024, 17:00:13
Hi Colin
No luck, just run the car after changing the head gasket and it’s been a waste of time, still smoking like a ten year old on a school trip. I guess I’ll be looking for a reasonably priced 280 cylinder head .
Hope you have success with yours .
Title: Re: Head Gasket Issues
Post by: colin evans on June 08, 2024, 01:36:46
Thanks Dave, what a shame. Best of luck with the search.
Title: Re: Head Gasket Issues
Post by: MikeSimon on June 08, 2024, 16:17:03
Hello I think the problem is the head cylinder there is to type of them one goes on the cylinder casing with two little hole per cylinder and the other have none in order to solve this problem I bloked this two holes with some plug

This is a remote possibility, but still worth confirming. The two different head gaskets go on different heads. But they also go on different blocks. The earlier head/gasket with the "square" shape combustion chamber goes on engine serial numbers manual up to ..5301, automatic up to ...8784. The later head/gasket with the "oval" shape chamber from serial number manual 5302, automatic 8785. If the head was ever replaced and the wrong head fitted, there may be an issue. The head gasket may be correct for the head but the head and gasket could be wrong for the block. And for the later head/block, there is also a different gasket for first oversize. MB part-number 130 016 5520
Title: Re: Head Gasket Issues
Post by: colin evans on June 08, 2024, 22:02:43
Thanks, I will definitely check it out, although the gasket I fitted did look to be correct.
Title: Re: Head Gasket Issues
Post by: MikeSimon on June 10, 2024, 12:57:06
It is easy to tell if the gasket is correct for the head, but a little more difficult to see if the head and gasket fit the block. There will be a few openings/holes that are different. Check the serial number of your engine.
Title: Re: Head Gasket Issues
Post by: Dave H on June 27, 2024, 07:57:57
Hi Colin

How are you getting on, did you manage to fix it .
Like you i have the late 280 motor with the oval combustion chambers.
Regarding the head gasket ensure you have the correct one.
Part numbers.
 A1300165520 is for standard and up to repair size 1 ( 86.5 - 87mm).
 A1300165620 is for repair size 2 ( 87.5mm).

Reading previous posts has caused a lot of confusion, wrong part numbers and misinformation exists around this point however it clearly states the 2 repairs sizes in the EPC.
If somebody else can confirm this as 100% accurate please do, and i will then either alter or delete this post to avoid any future confusion going forward.
Title: Re: Head Gasket Issues
Post by: colin evans on June 27, 2024, 08:24:24
Hi Dave
That was good timing. I got back on the road yesterday, and (fingers crossed), all seems ok. Did around 20 miles with no overheating and no smoke whatsoever from the exhaust. I had a bit of a miss on the way home but it was a scorching day and I had purposely left the manifold heat shield off as I had a slight exhaust blow to look at later, so most likely that was a fuel issue. I double checked and the gasket I fitted this time is A1300165620 - although I am not sure what the first failed one was. What does the 87.5mm refer to?
I'll change the oil in 50 miles or so. Anyone any recommendations for the best oil to use?
Thanks, Colin.
Title: Re: Head Gasket Issues
Post by: Dave H on June 27, 2024, 08:52:46
Glad to here your back on the road. :)
87.5mm is second repair, i had mine bored out to this size and fitted second oversize 87.5mm pistons.
Confusion over part numbers lead me to order the wrong gasket twice, i believe its one of the reasons it failed, that plus the fact  the head had been previously machined down to 83mm which would raise the compression.
Further to this the water ports still have corrosion around them which didn't help and i cant skim the head any further.
I have sourced another head at stock 85mm which i intend to weld build up any corrosion around the water ports and skim to a perfect finish. Hopefully this combined with the correct 87.5mm gasket will solve my problems.
Im working crazy hours at the moment but intend to sort this work out mid July to allow me back on the road for August.
Title: Re: Head Gasket Issues
Post by: colin evans on June 27, 2024, 09:02:18
Well done Dave and good luck with it, glad you managed to source a head ok. The 87.5mm is odd as I have never had a rebore and I am pretty sure the first failed attempt used the same number gasket. But it seems to be ok at present, I guess more miles will tell. Let me know how you get on.

Title: Re: Head Gasket Issues
Post by: Dave H on June 27, 2024, 09:14:39
From the Epc, it shows the part numbers for first and second repair.
Title: Re: Head Gasket Issues
Post by: colin evans on June 27, 2024, 09:17:47
Strange, I think SL shop only offer the oversize one. Anyway it seems to have worked fingers crossed!
Title: Re: Head Gasket Issues
Post by: Dave H on June 27, 2024, 15:42:02
As far as i can ascertain both Gaskets are available however.
A1300165520  Stock to repair 1 .Discontinued, a few remaining old stock gaskets possibly left, available for like £500 ( google the part number)
A1300165620  Repair size 2 .Widely available as it’s the only size produced today by Elring for the 280 oval cylinder head. ( Elring passenger cars catalogue download, volume 2 page 568 )

So...unless they start making them again the only choice today is to use a gasket, that was originally designed for repair size 2.
Title: Re: Head Gasket Issues
Post by: Kevkeller on July 01, 2024, 01:59:29
Dave,
Did you recheck the compression?  If it’s still low I’d add a little oil in the cylinders to seal up the piston rings and retry the test. If the pressures are much higher it would show your rings are bad.

Kevin
Title: Re: Head Gasket Issues
Post by: colin evans on July 01, 2024, 08:14:27
Hi Kevin
Re-checked the compression, all now between 120 and 130 dry. Still on the low side but a decent increase on what I had before and all pretty close. I haven't tested wet as I know it will increase a little, it always does and I don't have any symptoms of the rings being worn, so I am leaving well enough alone at present!
It is still a mystery as to why the replacement gasket failed. One interesting thing is that nobody on here could give me torque settings for the 4 small bolts at the front of the head, a couple of people advised to just tighten by hand. The actual recommendation is 25NM (19ft lb), which is definitely tighter than I would have done by hand, in fact it is quite close to the max for a standard M8 bolt.
Regards Colin.