Pagoda SL Group

W113 Pagoda SL Group => Body, interior, paint, chrome, and cosmetic items => Topic started by: stickandrudderman on April 03, 2014, 21:34:07

Title: Body shell reference photos
Post by: stickandrudderman on April 03, 2014, 21:34:07
I've started what I believe to be a fairly unique restoration in that the shell has been acid dipped, no significant repair work found to be needed and then electro-primed.
Since the shell bears several excellent witness marks to build techniques used by the factory I thought I'd take loads of close-up photos as a future reference.
Of particular interest is the remains of the lead used in a few places plus the extraordinarily neat joins at the wings (fenders) with no filling required.
If anyone has any specific requests for close ups not here speak up soon as we'll start to cover all of this up soon!
See here and enjoy!

https://www.dropbox.com/sh/emkqlpj8eahfnvf/PKN859fySx
Title: Re: Body shell reference photos
Post by: GGR on April 03, 2014, 21:57:01
That is impressive!
Title: Re: Body shell reference photos
Post by: jeffc280sl on April 04, 2014, 00:59:19
These photos should go in the Tech Manual.  They are great to have on hand.  Thank you
Title: Re: Body shell reference photos
Post by: Peter van Es on April 04, 2014, 06:52:17
I've made a copy. Stick, any problems with me posting them in the Tech Manual somewhere?

It's quite a hefty sized set of pictures... I may need to expand our hosting space first...  :D
Title: Re: Body shell reference photos
Post by: stickandrudderman on April 04, 2014, 07:18:32
It's there for the group to use freely as required so by all means add it to the tech manual.
However, I do retain copywrite and they are not to be used for any commercial purpose without my written consent.
Title: Re: Body shell reference photos
Post by: star63 on April 04, 2014, 07:27:49
Excellent pictures - extremely well preserved body !
Title: Re: Body shell reference photos
Post by: Jonny B on April 04, 2014, 15:34:39
Let me add my thanks for taking and making these photos available, a wonderful reference.
Title: Re: Body shell reference photos
Post by: Shvegel on April 05, 2014, 12:31:26
Thanks for posting those.  Picture 19 looks like there might be a crack developing along the spot welds for whatever mounting that is.  Might be worth taking a second look.
Title: Re: Body shell reference photos
Post by: stickandrudderman on April 06, 2014, 16:19:16
The other exciting news is that I've had this shell 3d scanned............... ;)
Title: Re: Body shell reference photos
Post by: georgem on April 06, 2014, 23:07:09
Hmmmm........detailed photos............3D scanned - the next step is to convert it to a CAD drawing and loh and behold engineering drawings for manufacture of body shells - - is this where this is heading stick?
Title: Re: Body shell reference photos
Post by: GGR on April 08, 2014, 00:59:20
It would also be interesting to weigh the bare shell.
Title: Re: Body shell reference photos
Post by: Airbagman on April 21, 2014, 20:15:41
I have done the same with my 1965 230SL , acid dipped , then all the welding, then dipped again and electophretically plated. Its a huge job to rebuild, but I am nearly there. The car was a bucket of rust.

George
Title: Re: Body shell reference photos
Post by: stickandrudderman on April 21, 2014, 21:09:23
I notice that you didn't brace the car. Did you put it on a jig to re-build it?
Title: Re: Body shell reference photos
Post by: Airbagman on April 24, 2014, 06:33:32
Yes it was braced before the rust was cut out and all the new parts fitted, whole rear end including chassis legs, floor panels,sills and the rest. To be fair the chaps who dipped it did say they would brace it before dipping. I will post a few more pictures next time.

George
Title: Re: Body shell reference photos
Post by: Tom Colitt on May 21, 2014, 21:00:13
Stick

Nice pictures. This must have been a Southern California car :-)... I'm surprised that the factory under coating was even bad and worth removing with the good condition of the body. It would be nice to see pictures of the leaded joints between the fender and nose section where they filed the head light notches. Di the acid eat the lead? I hear (and see) that the danger of acid dipping is the remaining acid in the seems of the overlap joints I think it may be worthwhile for you to read my article on what to look out for during the re-paint and how the cars would have likely been painted at the factory.

Good Luck, Tom
Title: Re: Body shell reference photos
Post by: brad on May 21, 2014, 21:12:14
Hi,
Can you show photos of the front wing aft of the wheel by the door/sill area, I'm currently repairing this area on my pagoda.
Cheers brad
Title: Re: Body shell reference photos
Post by: stickandrudderman on August 19, 2016, 17:26:45
Nearly there but still some way to go!
Title: Re: Body shell reference photos
Post by: Rolf-Dieter ✝︎ on August 19, 2016, 18:54:13
Hi Colin,

Great photographs, nice thread and update near the end of the project! Thanks for sharing it with everyone. Was this a project for one of your Customers? Must be satisfying seeing it all get back together and running. :)

Hi Peter,

Did you ever manage to add the photo string of the body shell into the Technical Manual? It be a great reference.

Cheers,

Dieter

Title: Re: Body shell reference photos
Post by: stickandrudderman on April 05, 2017, 14:45:19
Finally finished.
here's a taster while I sort through the many pictures.....
Title: Re: Body shell reference photos
Post by: stickandrudderman on April 25, 2017, 15:52:20
And another little taster: The owner spends a lot of time in Spain and couldn't decide whether he wanted a MPH speedo or a KPH one so I gave him both with the help of a vinyl printer..............
Title: Re: Body shell reference photos
Post by: JamesL on April 25, 2017, 16:12:40
Yum - very neat idea that Colin. Especially with a rally in france coming up though I assume the kph figures you chose are specific to Spain. 50/70/90/110/130 would make more sense for France, for example.
Title: Re: Body shell reference photos
Post by: stickandrudderman on April 25, 2017, 16:59:07
Bespoke models available! 8)
Title: Re: Body shell reference photos
Post by: JamesL on April 25, 2017, 17:29:43
I rather walked into that one, didn't I?
Title: Re: Body shell reference photos
Post by: zak on May 23, 2017, 02:35:12
Fantastic!
Title: Re: Body shell reference photos
Post by: Peter h on May 23, 2017, 21:21:49
And where is the 200 kmh Mark.
Peter
Title: Re: Body shell reference photos
Post by: stickandrudderman on May 24, 2017, 05:54:14
LOL!
I don't like to encourage irresponsible driving. 8)
Title: Re: Body shell reference photos
Post by: kiheimatt on May 27, 2017, 01:39:45
Wow. What a great set of pics for reference. Thank you!

May I ask what you paid to have the car acid dipped? I would love to find such a facility and have that done. Alternatively, is there a good product that might get similar results in my garage (taking my time... section by section)?
Title: Re: Body shell reference photos
Post by: stickandrudderman on June 23, 2017, 18:14:54
Another little teaser!
Title: Re: Body shell reference photos
Post by: 114015 on June 23, 2017, 21:56:09
Absolutely beautiful car, Colin.

Please, which year is the car?
US delivery?

Have you got interior photos as well?
Is the interior still the original one.

Best,

Achim

Title: Re: Body shell reference photos
Post by: Garry on June 24, 2017, 00:29:22
Colin,

 I need one of those vinyl KPH speedo stickers.  Did you keep the base print picture to produce them?

Garry
Title: Re: Body shell reference photos
Post by: stickandrudderman on June 24, 2017, 07:20:29
Garry,
I have a vinyl printer for making labels and spent many hours researching the correct font and getting the size right. I then install each set of numbers (eg "100") individually and use a modellers knife to cut very thin strips of vinyl as the little markers.
It's fiddly and hasn't yet gone right first time every time, in fact who can spot the (accidental) deliberate mistake!
I'm sure there's a better way and if I thought my way was easily repeatable I would happily send you the stickers.

Achim,
She's 1964 and original delivery was to some strange French sounding colony, presumably as some sort of military or diplomatic import process.
I have hundreds of photos and am slowly finding time to sort and compile them into a "start to finish" journey. I will post them eventually.
Colours are original but leather is new. It's from KHM in Germany and is the most expensive hide option in order to get as close to original feel and look as possible.
Title: Re: Body shell reference photos
Post by: swood1 on June 30, 2017, 21:41:23
I think this is the way I am going to go also when I get chance to get back into the garage workshop to start the strip down...
Title: Re: Body shell reference photos
Post by: Pagodarestorer23 on July 01, 2017, 16:08:22
Stick please let me know how the car stands long term from being dipped!

I was considering going this route with some personal projects as opposed to shot blasting but I was put off by the horror stories of acid sitting in the seams of panels where they are joined and rusting from the inside out/dripping acid out onto the fresh paint.

I suppose the electroplating gets inside the chassis members where you can't paint?

I've heard good and bad things for dipping but I'm intirguied to hear your take on it, from what I have seen from you so far it's a win win!
Title: Re: Body shell reference photos
Post by: stickandrudderman on July 01, 2017, 17:23:17
When I bought this project it was already dipped and electro-primed and it had been done some time ago, at least 8 years, without being touched.
You can see from the pictures that there were a few seams that had minor blistering but after all that time without the seams being sealed it's hardly surprising.
We dressed what we could see and sealed it all up but only the next decade will tell if it's a problem or not!
Certainly I believe this car has had much greater attention to detail applied to it than any car that the factory made.