Pagoda SL Group

W113 Pagoda SL Group => Drive train, fuel, suspension, steering & brakes => Topic started by: n/a on April 22, 2004, 21:58:58

Title: Control Valve/Heat Sensor - Haynes
Post by: n/a on April 22, 2004, 21:58:58
I want to extend the warmup period on my 1965 230 SL.  I have the third version on the start mechanism - page 07-1012a BBB.  On top of the injection pump, I have the coolant thermostant and no inlet air thermostat. On a cold start the purpose of my coolant thermostat is to mechanically connect with the rack in the IP to enrich and to open the atomizing jet on the base of the coolant thermostat.  Have I got that right?

To extend the enrichment time I want to increase the distance that the thrust rod must travel???
So to extend this enrichment process do I (Hanes Manual page 72, Fig. 3.64) a) increase the thickness of the gasket at 3  b)remove a compensating washer at 6 or c) add more compensating washers at 10?

Hope some of this makes sense.

Rupert
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: jeffc280sl on April 23, 2004, 08:14:49
Rupert,

I believe your explanation is correct.

I happen to be looking at this issue right now with my 1970 280SL.  I'm not sure your car has the same setup as mine.  Probly does not as these items are emission related.  There is a low coolant temperature switch that removes vacumm pressure on the distributor when the temperture is below 62.5 degrees F.  In doing so the idle increases.   Figure 3.90 of the Haynes manual shows the device.  It is normally closed and switches to open when the temp goes above 63.5.  Mine is open all the time so I get no benefit when the temp is below 63.5.

No one seems to sell this switch online.  I think it is broken on many cars and people just forget about it.  No demand = no supply.

Good luck

Jeff C.
1970 280SL 4-speed
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ben on April 23, 2004, 08:51:09
Unless I am very much mistaken, please speak up, all the 113's have similar cold start systems with one coolant filled thermostat which when cold allows extra air in and also pushes the rack in the injection pump forward. The nett effect of more fuel and more air is higher idle speed. As the motor gets warmer the thermostat heats and the little spud on the end is forced out shutting off the air and pulling back the fuel pump rack. Therfore to increase the duration of this cycle you need to increase the number of washers at the base of the thermostat !

Guys have I got that right ehh ?

The above is totally seperate from the shot of fuel you get at the cold start valve on the manifold whilst cranking !


Regards,
Ben in Ireland.
'64 230SL 4sp.
'03 CLK Kompressor
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: George Davis on April 23, 2004, 10:13:18
This system is refered to as the Warmrunning Device in my 280 SL BBB.  All W 113s have a Warmrunning Device, with the early systems being a little different than the later ones, but otherwise functioning similary (or so I believe).  The latest US 280 SLs switch off sooner.

According to the book, 07-14 section F in the 280 SL BBB, to extend the time this system operates before shutting off you need to remove compensating washers where the thermostat element pushes on the air valve, inside the device (shown as 6 in my book).  The larger compensating washers at the base of the device (shown as 10) are for mixture adjustment.

George Davis
'69 280 SL Euro manual
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: ja17 on April 24, 2004, 00:51:29
Hello,
Tread carefully here, changing the settings for the warm-up device will also change the fuel mixture of the injection pump in all speed ranges and temperatures! Other pump adjustments would be required to counteract adjustments inthe warm-up device.

Joe Alexander
Blacklick, Ohio

Title: Re: Control Valve/Heat Sensor - Haynes
Post by: n/a on April 25, 2004, 15:42:20
Warmrunning Device

I would like to find a good article on the warmrunning device as related to the injection pump.  I checked my BBB which covers cars from 1959 to 1967 and there is no mention of this device/activity.  I also checked my other books with no results.  Could any suggest a book that might discuss this aspect of warmup.

Thank you for your help and advice on this topic.

Rupert 1965 230 SL
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: George Davis on April 26, 2004, 10:05:49
Joe,

I'm looking at a diagram of the warmrunning device, and it seems to me that if a shim is removed from below the thermostat (at 6 in diagram), then all of the internals (air valve and guide pin) move up by the thickness of that shim, which means the control arm in the IP also moves up the same amount.  Now, if the same thickness shim is removed from the base of the warmrunning device (at 10 in diagram), would that not move everything back down to where it started and therefore not affect mixture?

In other words, if a shim is removed in one place, then also remove the same thickness shim at the other place, and there is no net movement of the end of the guide pin.  In this way, Rupert can extend the operating time of the device without affecting mixture throughout the entire range.

Does this sound right?

George Davis
'69 280 SL Euro manual
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ricardo on April 26, 2004, 11:00:53
Perhaps this isn't the correct place for this question but it relates to the thermostat being disscussed here. I have a new thermostat to install but the construction varies slightly from the old one and the fit to the dished metal spacer is poor. I'll enclose a couple of photos to make this clear. I do remember reading that it is neccessary to enlarge the hole in this spacer to allow the thermostat to seat properly. Before doing so I have tried to find info in the archives relating to this but haven't found the discussion. Can anyone confirm that it is proper to enlarge the hole, since it seems difficult to assemble with the setup as is.
Ricardo

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Title: Re: Control Valve/Heat Sensor - Haynes
Post by: ja17 on April 26, 2004, 16:46:00
Hello George,
Yes, you must compensate for any change you make in the distance that the plunger travels into the injecion pump in order to keep the mixture the same after warm up.

Joe Alexander
Blacklick, Ohio
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ricardo on April 26, 2004, 17:03:42
I'm a little confused as to how the device effects mixture after warm up. It seems that the plunger is pushing down against spring pressure and this results in opening the extra air intake and advancing the rack. As the thermostat reaches operating temps it should contract and reduce the downward thrust. Does the plunger not contract completely, so that it no longer has any effect or is the device supposed to push down a certain amount all the time? I have found that the new thermostat is working the same as the old and that removing washers in either location seems to have no noticeable change, I still have a small amount of suction at the filter inlet. I'm thinking that I need to add washers at the base, to raise the plunger up so as to allow the rack to fully return. Or am I confused as to how this works
Ricardo
P.S. the parts number for the thermo from MB is A 001 203 95 75
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: ja17 on April 26, 2004, 18:18:51
Hello Recardo,
The warm up device thermostat extends downward into the pump as the coolant temperature increases. As it extends, it moves the slide valve, which begins closing off the extra air intake. In addition a pin extends into the injection pump where it acts on the rack to decrease fuel supplied to the injectors.
Unfortunately as you have found, the replacement parts are not always identicle. You may have to just install it and see how it does. The thermostat fit up is a compression fit. The air supply through the little injection pump air filter should close off shortly before full warm-up (see BBB for temperature). Ajustments can be made from there. There may be a Mercedes technical bulletin on the subject somewhere who knows?

Maude points out also that there is no clear discussion of the mechanism. The BBB tends to jump around between many models and gives model specific reference only in bits and pieces. The information is then scattered throughout the 400 pages of two or three different factory manuals. Often times retrieving the information takes longer than the fix! There is a lot of valuable information to be gained from the text but you have to dig for it and sometimes read between the lines. The value of this group is that eventually we will fill in between the lines and organize everything into a W113 specific technical manual.

Joe Alexander
Blacklick, Ohio
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: hands_aus on April 26, 2004, 21:42:45
Hi Ricardo,
Measure the lengths of the rods on each thermostat.
They will need to be the same length when cold.
I found that I shouldn't open the hole of the collar because the length would have changed too much.
I fitted a new thermostat just like your new one by centering the collar and adding a film of silicone sealer to the water side of the thermostat then centered the housing with the screws.
It works.


Bob (Brisbane,Australia)
RHD,1967 early 250 SL, auto
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ben on April 27, 2004, 02:43:42
Yes I've read a few different manuals on this system and I still havent found a schematic which shows the way the early 230SL is set up !

The early cars have a different thermostat and it is integral with the Housing. I dont have ANY washers/shims between the Thermostat Housing and the Sliding Air Valve Housing, and I dont see where they would go either !

I DO have shims UNDER the Air Valve Housing, between it and the Pump body !

I figure that INCREASING the distance between the protruding spud and the Valve means that as the temperature rises the increased distance means that the spud takes longer to hit the Valve and shut off the air/withdraw the rack. Effectively you are increasing the time the Warm Up Device operates.

If you remove shims from UNDER the Air Valve Housing you are advancing the fuel rack and increasing idle speed slightly, however the rack is now slightly more advanced even when warm, which is why the mixture needs to be reset elswhere !

Regards,
Ben in Ireland.
'64 230SL 4sp.
'03 CLK Kompressor
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ricardo on April 27, 2004, 09:13:27
I appologize for hi-jacking this thread....I don't think I've helped to clear Rupert's queries at all, though we are talking about the same components. I guess my notion that this thermostat was contracting against spring pressure was mistaken and as Joe and others have pointed out the spud will expand as it is heated, therefore I now think that the shut off position must be some where in between. When you install this assembly you are compressing a spring, you must push the unit down against internal springs to insert the screws which hold it to the injection pump body. If the thermostat pushes down as it warms, the spring is being further compressed and the correct shut off position is somewhere short of the full compressed position. In my case I can't completely shut off the suction at the filter. I have tried removing the bottom oval shims from 4 to 0 and still have suction. I have only 1 shim at the tip of the thermostat and removing it produced no change as well. The next attempt will be to add small shims at the thermostat and see what this produces. If Rupert needs to increase the duration of warm up, I beleive the BBB says to remove small washers at the thermostat (6)to "retard" the warm up device. Hopefully we will eventually have a clearer understanding of how this is supposed to operate.
Hopefully I won't break anything trying  :D
Ricardo
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ben on April 28, 2004, 02:21:03
After some advice from Joe Alexander last year my car was running and starting very well, although it always needed throttle.

However I knew there was no washers between 'stat and the air valve housing so yesterday, after all this talk, I took it off slowly and I could feel the spring pushing it up quite a bit. I felt that the spud was forcing the valve down all the time quite a bit. So I found a copper washer that just fit under the 'stat !

RESULT !

The car now starts from cold straight away with no throttle and it idles at 1100RPM. I've checked that the air valve shuts off, it does, and the hot idle is 800RPM. I'll check later with a CO meter !

I've tried it twice from cold and also some hot starts in between and its better than ever !

Regards,
Ben in Ireland.
'64 230SL 4sp.
'03 CLK Kompressor
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: knirk on April 28, 2004, 07:14:48
After reading your reply Ben, I started to think (that happens once in a while).

After the engine was rebuilt this winter I had to adjust 16 clicks to get the idle up to 800 rpm. I asked my mechanic in Norway about this and he felt it was strange, but couldn’t think of why. Obviously there is more shear resistance in an overhauled engine, but the increase was way more than this should call for. When I start driving (from cold) the engine responds very quickly to the gas pedal. I can feel less and less response as the engine warms up. It runs great, but I need to give it more throttles. And it backfires when revving down passing 1500 rpm.

I had the CV/HS housing and heat sensor off for cleaning, but did not touch anything further down in the heat valve. But I realize that I could easily have missed any compensating washers in this process, and installed it with maybe one missing.

What kind of washers do we talk about? What size? Are they available as a spare part?


Per G. Birkeland
69 280 sl aut 834
Norway
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ricardo on April 28, 2004, 10:06:22
There are two different washers being discussed here. At the base of the "warm running device" where it connects to the injection pump housing there are large oval washers with two bolt holes and a bigger central hole, like a small exhaust manifold gasket from a lawn mower, approx. 2" or 5 cm. across. The second type is a small washer that fits into an aluminum housing that the actual thermostat pushes against. To get to these you have to unbolt the upper  screws that are holding the thermostat housing and then remove the aluminum cylinder below the thermostat which is down in the body of the unit. I found a magnet was the easiest way to lift this cylinder out as the center washer is steel. This part normaly slides up and down with the change in the thermostat length. When you get the aluminum cylinder out you have to remove a small circle clip from inside the cylinder to remove the black metal washer. Below this are the actual shim washers. They are very thin and perhaps 1/2" or 1.25 cm. in diameter. It is obvious by the thickness of these that small changes are all that is neccessary to alter the duration of warm up.
I'm glad to hear that Ben was able to see a marked change with only one washer added, though I don't believe the originals are copper, we are talking a couple of thousands of an inch thickness on the original steel washers. The BBB states that the black washer should be on top as it is fit to the thermostat spud or tip.
I have included two pictures showing the internal components and the location of the small shim washers
Ricardo
An update: I have added a thicker washer as I only had one small  thin one and the dealer didn't show these on his computer, so I gave up looking for them from MB. Sometimes the parts are very difficult for my parts guy to locate as the schematics from MB are terrible for mixing up the locations of various parts i.e. when we tried to find the fuel filter on his system yesterday, it was not located with the fuel system or the injection pump but in a separate file called "intake muffler" which included the air filter and the fuel filter. Anyway with the original thin washer and a thicker one the suction is pretty much gone, and I hope that I finally have the "warm running device" shuting off. I think that a CO2 meter is going to be my next purchase as I don't have confidence that the vacuum method of setting idle speed and mixture is very reliable. I agree with Chuck that in order to prolong the warm up time that Rupert should remove a small washer IF his 230 actually has them which I suspect it doesn't,
By the way, I found that it wasn't neccessary to drain the cooling system if I disconnected the top hose to the inj. pump thermostat and opened the rad cap. The coolant level was low enough if I didn't let the thermostat housing hang down too much and I only had a couple of drops then. Be careful though, we don't want coolant in the inj. pump :(
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Title: Re: Control Valve/Heat Sensor - Haynes
Post by: bayleif on April 28, 2004, 13:17:17
I have some experiance with this device as "I played around" with the thing for about a year before I could get my newly acquired 280SL to run. It was not my only problem, but it but it was a major player.

First, just to make the terminology clear, when Rupert says that he wants to extend the enrichment time, I interpret that as he wants to increase the temperature at which the warm up device shuts off. To accomplish this, remove washers from the little pin on the end of the termistat since as the termistat expands with heat it shuts off the warm up device.
Now I always assumed that once operating temperature was reached, the actuator of the warm up device would "bottom out" so that regardless of the number of compensating washers the "fully off" position would always be the same. If that were true, then the two adjustments would be independent. Adding or removing washers to the thermistat (6) would change the temperature at which the device shut off but not effect the fully warm setting and adding or removing washers at the base (10) would adjust the richness through out the warm up time but also when fully warm. Then, you could adjust the fully warm state first (10) and then worry about warm up.
However, this assumption may not be correct. The thermistat may expand until it's force is equal to the force of the spring it is compressing or it may just expand to it's limit. In either case, adjusting this thing gets a whole lot more complicated.
Ricardo, I drilled out the spacer. According to my assumptions, any difference in the length of the pin was going to be adjusted by the washers (6). I was also trying to deal with the same symptoms as you. No matter what I did, the stupid thing would just not shut off. It turns out, after replacing the thermistat ...twice, and playing with the washers (6) for months that my problem was that the thermistat housing was not getting enough water flow to actually get hot enough to shut off. The coolant return line was plugged at the banjo fitting just underneath of the engine thermistat housing. Check this, the warmup device should get "hot". Not just warm to the touch.


Chuck Bartlett
1969 Signal Red 4 Speed
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ben on April 29, 2004, 05:01:00
Okay thanks to Chuck and Ricardo, good photos BTW, I see where there is a difference !

Firstly the 230SL has a different thermostat, its all one piece integral with the housing, I think we knew that. You wont loose any coolant by opening it either. However as discussed breifly elsewhere there is a small 14mm bolt, with a roll pin fixing, on the side of the air valve housing. The end of this bolt has a tiny spud which extends into the air valve chamber and it was stated that this was a diagnostic feature which enabled the mechanic to manually close the air valve totally, and therefore illiminate this from the equation.

The reason I bring this up is that I dont know whether or not the 280SL is like this, but this pin and bolt needs to be removed totally before the air valve can be removed as it physically holds the spring,loaded air valve in the bore.

So.......I didnt remove this bolt as I believe they are easily broken and the pin looks hard to remove. Instead I placed a copper washer directly between the thermostat housing and the top of the air valve housing. This is where I had always assumed they went !

Now as you can see I have lifted the 'stat by ADDING washers thereby increasing the length of time the system stays active, whereas you guys are ADDING washers allowing the air valve rise higher and therefore cut off earlier !

The question still remains, is the actual Sliding Air Valve the same on 230/250/280's and should the washers therefore be the same and in the same place ! Leave aside the shims UNDER the Air Valve housing as these appear to be identical!

Regards,
Ben in Ireland.
'64 230SL 4sp.
'03 CLK Kompressor
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: knirk on May 06, 2004, 04:43:58
Hi Joe,

I am still a little confused about the function of the CV/HS valve. My 280 engine is running good. It is running very good until it is warm. Thereafter I need more throttle to have the same response, and that’s why I looked at what you wrote in the Pagoda113.com discussion page:

“You can richen up the injection mixture on all speed ranges by removing one or more of the metal shims between the warm up device and the injection pump /oval with three holes).”

I ran out in my garage and took the valve apart. I did not find any shims or washers - you can look at the pictures. Is the shim you mention in the text suppose to be between the thermostat element and the bracket left on the IP, or have I completely misunderstood?


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Per G. Birkeland
69 280 sl aut 834
Norway
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ben on May 06, 2004, 06:21:43
You have removed only the thermostat housing. You now need to remove the rubber hose and the two screws that hold down the air valve housing. When you've done that you can lift it off and the shims become visible, be careful as you may lift them with the valve. They are quite thin but substantial enough that you wont loose them.

I'd suggest removing the thinnest one, then reassemble, drive the car see how it behaves and if neccessary try again. If it does drive properly then you will need to get the CO measured and readjusted by means of turning the air screw on the inlet manifold or the mixture screw at the rear of the pump with the engine switched off !

Sorry if I've stated the obvious................I just kept typing !!

Regards,
Ben in Ireland.
'64 230SL 4sp.
'03 CLK Kompressor
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: knirk on May 06, 2004, 08:05:01
Thanks Ben,

I will hoist down in the garage again.

Per G. Birkeland
69 280 sl aut 834
Norway
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: knirk on May 06, 2004, 12:27:06
I found two shims between the valve house and the injection pump. Tried to remove the thinner, but didn’t get any improvement. Put it back - together with a paper shim made of emery paper (just to try). No big difference, but no improvement. I adjusted the idle CO for each try. The level went from 4.5 to 1.3 after the thin shim was removed.

I am no back to start. The engine runs OK, but still with more throttle needed for response after it is warm. I can live with that.

The last time I had the valve house off, I did it without removing the thermostat. I didn’t remove the two waterhoses – just the lower air hose and the two screws, and managed quite easily to remove a shim without any mess with cooling water.


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Per G. Birkeland
69 280 sl aut 834
Norway
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: ja17 on May 06, 2004, 21:24:01
Hello knirk,
Did you try running it with both the shims removed? If the car coughs back through the intake during acceleration  this can be a sign of a lean fuel situation. Removal of the large oval shims leans out the fuel mixture in all speed ranges. Adding the large oval shims shims richens the mixture. For temporary testing just loosening the screws richens the mixture and does the same thing as adding shims.
Normally these injection pumps wear "rich" with age. Shims can be removed to lean the system.
Have you considered the posibility that the injection pump may have been installed out of time during the rebuild?

There is also a main rack adjustment which also controls the pump mixture in all speed ranges if you run out of adjustment with the shims. Don't go here unless you are sure about everything else.

Joe Alexander
Blacklick, Ohio
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: W14 on May 07, 2004, 00:22:32
Ben, to answer your question:

No, I am sure the air slides are not the same, since mine (older) does not have the plunger and parts visible in Ricardo's pictures.  My air-slide has no washers for adjustment - instead, there is a small dia. bolt that you can screw in or out to change the effective length of the air-slide plunger.

Also, the temp. bulb and the housing are indeed separate pieces. There is a slight flare/friction fit at the base, the same as the newer style.  I used some silicone there at re-assembly.

Another, perhaps more convenient way to experiment, is to add/remove washers under the baro. compensator (need a thin 17mm to remove).  It is a "finer" adjustment than the WRD (.10mm shim under WRD will move rack approx. .12mm; .10mm shim under baro. will move rack approx. .10 mm).

Here's a pic. I made when I was fiddling with mine.(http://)

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Will W14
1965 230SL 4spd
Victoria,BC
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ben on May 07, 2004, 04:57:15
Thanks for the update guys .......and the photos etc helped !

I actually made a mistake and should've said to ADD shims to the base of the air valve housing because as Joe says adding shims adds fuel throughout the range !

You might need to make up a thicker one, innitially I used some hard card from an old paper file, the emery paper mightn't be thick enough. I have since removed this and added a washer to the base of the 'stat housing as my problem was different to yours !

I am wondering if my car has the same air valve as Wills because I can see no washers but I can see a very small, maybe 5/6mm, dark coloured bolt with a slightly larger lock nut when I peer down into the air valve. It struck me that this might be for adjustment but I didn't fiddle in case something fell off inside!!

Anyone shed any more light here ??

Regards,
Ben in Ireland.
'64 230SL 4sp.
'03 CLK Kompressor
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: ja17 on May 07, 2004, 05:06:02
Hello Ben,
Yes the earlier versions had an adjustable end.
Joe

Joe Alexander
Blacklick, Ohio
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: knirk on May 07, 2004, 05:10:18
Hi Joe,
I removed both shims. And just to confirm; I have now leaned out the fuel mixture? The engine actually runs smoother now. Before it was somewhat misfiring during acceleration with partial throttle, not with full throttle. I had expected to add shims to richen the mixture to compensate for needing more throttle to accelerate after the CV/HS has warmed up.

I am going for a 120 mile trip right now to check it out – it seems promising.

Will: If you add/remove washers under the baro. compensator – is it the same as the CV/HS – remove washer to lean, and add washer to richen?

After 4 times this job became very quick (5 min) and easy - I took a picture for those of you who would like to experiment.

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Per G. Birkeland
69 280 sl aut 834
Norway
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: W14 on May 07, 2004, 13:59:20
Per: yes, the baro. shims work the same way as the thermo. shims: Thicker shim for richer mixture.

I don't think you want to use compressible material for the shims, as the adjustments are quite sensitive.  That's why the originals are metal, even the paper-thin ones.  I've used tin plate and aluminum.

Unless you are using all new parts, it's probably a good idea to get  some base-lines: I used a pan of water on the stove, and a thermometer, to check and measure the travel of the brass temp. bulb; Checked the total travel of the air-slide plunger; Measured the air-slide plunger extension required to shut-off the air; Measured the extension required to bottom the mechanism under the WRD in the IP.  Then I drew a diagram and did the math to make the adjustments.

Will W14
1965 230SL 4spd
Victoria,BC
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: knirk on May 07, 2004, 14:47:55
Thanks Joe and Will.
After removing both shims the engine did not perform too well after all. I will put them back. I will try once more to add a shim before I move on.

Since the engine is running so well when it’s cold I haven’t thought about IP timing at all, but this may very well be the cause. When I mounted it I felt a little unsure about if the alignment marks was really aligned. And I guess it is also important to make sure there is no slack in the timing chain when setting the flywheel position for alignment.


Per G. Birkeland
69 280 sl aut 834
Norway
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Naj ✝︎ on May 07, 2004, 16:25:46
Per,
Could your problem be ignition related rather than fuel?
What distributor have you got (Bosch 0 231 116 051)?
Also, have you still got points or changed to electronic ignition?
I have a similar mid-range (3000 to 3500 rpm) misfire that I can't trace.
On later 280sls they put extra valve/relay to cut off vacuum retard. My feeling is this may have something to do with it :evil: ??
Sorry, guys, warm-up issue has gone off track.
naj

65 230SL
68 280SL
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: ja17 on May 07, 2004, 19:08:58
Hello knirk,
Precise adjustment of the injection pump timing is not critical on this type of injection. You need only to get close. The most important thing is to make sure you don't install the pump 180 degrees off. 20 degrees after top dead center on the compression stroke is correct. 20 degrees after top dead center on the exhaust stroke is not correct. This will cause some running problems.

Joe Alexander
Blacklick, Ohio
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: knirk on May 07, 2004, 23:55:35
Thanks again Joe.
Yes Naj I may have a wrong distributor. I have discussed it with my Norwegian mechanic. It will give me 30deg at 3000rpm, and about 17 at 1500rpm, but is way off at idle. When I decelerate passing 1500rpm the engine often backfires - wich I have related to the distributor. I didn't think that it had anything to do with the lack of throttle responce, but may be. I am away for work and will give you the distr. number when I get back (on a new string). It is a pointless system.

Per G. Birkeland
69 280 sl aut 834
Norway
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: WillS on January 28, 2006, 14:28:05
A comparison between the old style thermostat and the new style that I got from Ray Paul (GREAT guy for parts) might be helpful.  If you install the new style thermostat without opening up the hole in the 'Guide Ring' (BBB, Fig. 07-14/33, #3), the operational length of the old style & new style thermostat shafts are very close (see attached picture).

Download Attachment: (http://images/icon_paperclip.gif) IP_Therm_Arrows.jpg (http://www.sl113.org/forums/uploaded/WillS/200612815248_IP_Therm_Arrows.jpg)
45.54 KB
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: lurtch on January 28, 2006, 20:54:51
Hello to all - - and a SPECIAL THANKS  to those of you who have posted photos of the guts of the troublesome FI pump thermostat. Not all of them look as good as the ones appearing here on the website. I am still struggling with mine. After you  take a look at what I had to start with, you will see why I am happy to say that  " - at least I've finally got it running" .
The screw holes look freshly tapped because they are,  - - the screw heads sheared off because of devastating corrosion everywhere in the unit. As you can also see the seal ring was also a goner.  Digging my way out of this - - Larry in CA

Download Attachment: (http://images/icon_paperclip.gif) temp-bulb-housing.jpg (http://www.sl113.org/forums/uploaded/lurtch/2006128214429_temp-bulb-housing.jpg)
33.34 KB
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: JPMOSE on January 29, 2006, 08:32:33
First of all...thanks for some Sunday morning reading.  Having just received my late 250SL on Tuesday, I have spent much of the weekend performing maintenance tasks.  One on the list is the replacement of the air filter on the injection pump.  So I just read through this thread to get an education.  But I have some questions now:

1)  What is the reason for wanting to extend the warm up period?  Is the orginal specification not sufficent?  I live in Atlanta and the car will always be garaged (lowest temp. is around 55 F even when it gets down to 10 F outside.  Would I even need to be concerned about this?

2)  Although I hate throwing money away, would it just make sense to install a new thermostat for $55 on a 40 year old car if it has never been replaced (or is this a part that rarely goes bad)?

3)  If I do replace the thermostat, does the replacement part with a different seat (looking a Ricardo's photos) not require any modification afterall?  I see in one of the later posts that a measurement of both shafts reveals about the same length w/o any modification.

4)  I have sprayed WD40 on the seat of the air filter I am trying to replace.  With a thin wrench I am trying to remove the ^%$%$# thing and it will not give!  I am afraid of applying too much force because there seems to be a lot of stress applied to the thermostat housing when I do so!  Any advice is appreciated!



Best Regards,

J. P. Mose
1968 250SL
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: Ricardo on January 29, 2006, 09:27:48
Hi JP
In my case my old thermo bulb was the same style as my new one except with a larger base ring, unlike Wills old type with the locking nuts. If I didn't enlarge the hole in the seating washer the thermostat would not sit straight as the difference was quite small and the thermostat kept tipping one way or the other. Without enlarging the hole mine would not have given the correct length either, so I guess it depends on the set up you have. As for the need to change the thermo, I suspect that they work or they don't and it states somewhere in the BBB, that one should never pull the plunger part out of the thermo, so I suspect that if air or coolant get down the shaft of the thermo that the length may alter and this would affect warm up. I don't think it's just a matter of how cold the outside temps are. The engine needs an enriched fuel supply until it has reached near operating temp and would probably run quite poorly without this thermostat operating.
Ricardo
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: George Davis on January 29, 2006, 22:31:38
JP,

WD40 isn't all that great for breaking threads loose.  You might try Break Free or some other "real" penetrant/thread loosener product, they really do work better, or at least I think they do.

If that didn't do it, I would probably put the wrench on it, put a fair amount of pressure on it, and then give the end of the wrench a rap with a hammer to shock it loose.  Light rap at first, increasing force if necessary, and stopping when I get nervous. Getting the wrench as close as possible to a 90 degree angle to the WRD body will help to reduce the bending force on the base flange/securing screws.  Use your own judgement on this, I have broken things before...

George Davis
'69 280 SL Euro manual
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: rwmastel on January 29, 2006, 23:32:03
quote:
Originally posted by George Davis

WD40 isn't all that great for breaking threads loose.  You might try Break Free or some other "real" penetrant/thread loosener product, they really do work better, or at least I think they do.
Yes, WD40 is not a penatrant or a lubricant.  It's a water displacer.  Use a penatrant.  I've not heard of Break Free, but it sounds impressive!  I use PB Blaster.  http://www.pbblaster.com/

Rodd
Powell, Ohio, USA
1966 230SL, Euro, Auto, Leather, both  tops
1994 E420
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: JPMOSE on January 30, 2006, 08:10:26
Thanks for the advise on the penetrant.  It turns out the wrench was binding against something else (which I didn't notice at first).  I then put needle nose vise grips on it and it came right off.  Man those injector air filters are expensive!

Best Regards,

J. P. Mose
1968 250SL
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: JPMOSE on January 31, 2006, 08:44:00
Rodd...I bought some PB Blaster upon you advice.  Great stuff!  I used it the free the bolts on my repair calipers, which I had no luck the day before.  I was ready to apply heat and then I tried PB.  After 1 hour and a few taps with the hammer, all four bolts came loose.  I am hooked on the it.  JP

Best Regards,

J. P. Mose
1968 250SL
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: rwmastel on January 31, 2006, 11:37:57
quote:
Originally posted by JPMOSE

Rodd...I bought some PB Blaster upon you advise.  Great stuff!
:D

Rodd
Powell, Ohio, USA
1966 230SL, Euro, Auto, Leather, both  tops
1994 E420
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: JPMOSE on January 31, 2006, 11:46:48
OK so I misspelled advice!  :oops:   It's stressful today at Lockheed Martin!!!

Best Regards,

J. P. Mose
1968 250SL
Title: Re: Control Valve/Heat Sensor - Haynes
Post by: rwmastel on January 31, 2006, 20:51:23
I didn't even notice that, I was just happy that you were happy with the product.  I'm glad I could help.

Rodd
Powell, Ohio, USA
1966 230SL, Euro, Auto, Leather, both  tops
1994 E420